Tool & Die Design

Our engineering team designs and builds everything from the basic punch die to the most complex progressive draw dies. Each die built is tested under real manufacturing conditions. Press capacities range from 5 to 300 tons. Each press is capable of running production stamping. We also engineer and manufacture tooling, including die consumables, replacement die components, emergency repairs, and complex fixtures.

Presses

Details

Brand Model Tonnage Bed Size Comments
Verson C2-300-72-42T 300 Ton 42"x72" Mechanical Press
Verson 7B90 300 Ton 65" x 96" Mechanical Press
Clearing SD-2160-72 150 Ton 49" x 72" Mechanical Press
Minster   100 Ton 28" x 36 1/2" Mechanical Press
Clifton   300 Ton 30" x 28" Hydraulic Press
Hannifin   200 Ton 30" x 46" Hydraulic Press
Clifton   100 Ton 20" x 30" Hydraulic Press
Bliss   90 Ton 18" x 39" Mechanical w/ Dallas Feeder
USI 75 75 Ton 36" x 25" Mechanical Press
Rouiselle   60 Ton 18" x 30" Mechanical w/ Air Feeder

Wire EDMS

From small parts to large parts, our EDM services give us great precision in cutting intricate extrusion dies, die sections, and detail gears, while offering an affordable solution when low counts or high accuracy is required.

Details

Brand Model Axis X-Axis Travel Y-Axis Travel Z-Axis Travel Comments
Agie
Charmilles
AC Progress 4 19.75" 13.75" 16.50"  
Agie
Charmilles
AC Progress
VP3
4 13.75" 8.66" 8.66"  
Leblond
Makino
EC3040 4 12" 15" 5" 2 machines

Types of Die

  • Progressive
  • Compound
  • Blanking
  • Hole Pierce
  • CAM Pierce
  • Deep Draw
  • Hand Load
  • Transfer Press
  • Press Brake

Special Machine Design and Assembly

Electrical Services

  • PLC and HMI programming (Allen Bradley, Mitsubishi, and Siemens)
  • Robotic cell design and build
  • Electrical panel design and fabrication
  • AC, DC, and Servo drive design and installation
  • Retrofit obsolete controls and drive systems
  • Field service and troubleshooting

Mechanical Services

  • Turn key custom machine design and fabrication
  • On-site reverse engineering and repair
  • Emergency repair
  • End of arm tooling
  • Machine assembly